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皮带秤称重仪表ICS-DT-6说明书(三)

来源: 日期:2017-02-23 20:08:04 点击:395 属于:行业新闻

6.3  功能操作 Function operation

6.3.1  清累计产量:Clear off accumulated production:

l        清累计产量操作执行后,累计产量数值将不能恢复!必要时可先记录清除前的累计产量数值后,再执行操作。When actualized he operation of clearing off the accumulated production, the value of accumulated production can restore no more! When necessary, record the value of accumulated production before clearing off.

l        按“功能”, 使显示“CLr...AL”;Press key of “Func” to display “CLr...AL”;

l        连续按“确认”键二次:Press twice the key of “Enter”:

n  按第一次,“CLr...AL”闪亮,提醒刚才是否为错误按键操作?Press the first time, “CLr...AL” indicator blinks to prompt if the previous pressing an error?

   若为错误,可按“退出”键退出错误操作;In case of error, it is applicable to press “Exit” to quit from the error operation;

小金棋牌 n  若再按第二次“确认”键,即达到清零累计产量目的。In case press the second time the key of “Enter”, the aim for clearing off the accumulated production is achieved.

6.6

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6.3.2  去皮:Tare off:

l        去皮操作可以在本地自动或手动状态下进行。本地自动状态去皮时电机转速定为900转/分。The operation of tare-off can be performed under local mode of either Auto or Manual。 When perform auto tare-off at local mode, the motor speed shall be 900 r。p。m。

l        按“功能选择”键, 使显示“qb...”;再按“确认”键,则“去皮”指示灯亮,,进入去皮状态。Press key of “Func” to display “qb...”;and then press “Enter”, then the “Tare-off” indicator shall blink and enter tare-off status.

l        首先调速秤空转,排除出皮带上的物料;然后“qb...”提示符开始闪烁,表示正式进入皮重的测量和记录过程即去皮操作。此时,应保持秤体为稳定的“空秤”状态。First, the timing weigher shall run in idle way to quit off material on tape; and then, prompt “qb...” shall blink to indicate entering normal tare weight detection and recording procedures, i.e., tare-off operation. At this time, it is necessary to keep the body of the weigher at stable “weigher empty” status.

l        正式去皮过程中,皮重值(Pc/Pc.)将闪烁,表示其数值可能会改变。皮带去皮结束后,去皮指示灯灭,电机停止转动,新的皮重值自动修改成功,去皮过程完成。记录皮重数值备用备用。During the normal tare-off procession, the tare value (Pc/Pc.) shall blink, which indicates the value is changeable. When the tape tare-off, the tare-off indicator dims out and the motor shall stop running, then the new value of tare weight is automatically amended, and the tare-off procession is accomplished. Record the value of tare weight for future use.

l        在去皮过程之中,可以随时按“退出”键或“停止”键退出去皮操作。During the procession of tare-off, it is applicable to quit from tare-off operation by pressing key of “Exit” or “Stop” at any time.

6.3.3  标定操作 Demarcation operation

6.3.3.1  标定概念:Conception of demarcation:

l        电子皮带秤的计量精度是由机械结构、传感器、信号放大及模数转换、数据处理等多种因素综合而成的。上述因素中前几项的分散性,使测量结果与实际值之间难免存在误差,必须通过标定来纠正。微机将各因素的分散性集中转换到标定系数一项,直接对运算所得的产量值进行修正,即可自动完成标定。The measurement precision tolerance is decided by mechanical structure, transducer, signal amplifier and D/A transfer, data processing and etc comprehensive factors. The scattering characteristics of several items within the abovementioned factors, which make understandable difference between the measurement achievements and actual values, must be corrected through demarcation. The microcomputer shall collect each scattering factor and concentrate them into one item for demarcation factor, so as to amend directly to the value from calculated production, i.e., it is applicable then to accomplish demarcation automatically.

l        标定应采用实料标定的方法,使符合实际使用状况,绝对误差小。抛码标定及链码(挂码)标定则是一种模拟的方法,在实料标定不方便实施的场合,亦可替代实料标定,但其绝对误差较大。The demarcation shall be of the way from actual material demarcating, so as to let it be in line with practical application status to limit the absolute difference. While demarcating by adding poise or by chain poise (hanging poise) method is just an simulation method, it is also an substitute, only that shall make bigger absolute difference.

 6.3.3.2  标定过程:The procession of demarcation

小金棋牌         标定一般可以在手动状态下进行。Generally, the demarcation can be performed in a manual way。

l        空秤去皮;Tare-off for the empty weigher;

l        加载标定实料或者砝码:Add on actual material or poises for demarcation:

  w 先执行清除累计产量操作,然后启动皮带从产量为 0.000 开始加料或者抛码,至一定数量后停机。Perform the operation of clearing off accumulated production, and then start tape conveyer weigher from production of 0.000 to add on material or put on poises, stop when up to some certain quantity.

  w 抛码标定时必须关闭料斗的截止闸门,使秤体在抛码时能够可靠断料。砝码应尽量均匀密集地轻放在靠近料斗端的皮带之上。When demarcating with add on poises, it is a must to close up the gate valve of the hopper, so as to let the weigher body can terminate material reliably during poises adding on. The poises shall be gently put on the tape near the hopper end as evenly and densely as possible.

  w 为使标定比较精确,加载数量应尽量多,但不得大于 AL.的有效允许修改范围(3t)。In order to let the demarcation be comparatively precise, the load quantity shall be as many as possible, only but larger than the valid  amendment range (3ton) forAL.

  w 精确测量(使用0.1级磅秤)实际加载的全部物料或者砝码的产量数值(W) 并记录,以供校正使用。Precisely measure (with Class 0.1 Balance) the actually loaded total material or poises as the value of production (W) for future calibration.

l        停机进入二级菜单,使显示标定修改产量提示符“AL.”,进入标定修改状态。用“D”、“Ñ”键及“确认”键将AL. 数值修正为实际(标准)的产量数值(W),标定即自动完成。Stop the machine and enter Class II menu to display prompt “AL.” for amending production demarcation, to amend the value to the value (W) of actual production, and the demarcation is then accomplished.

l        再按“功能选择”键,使显示标定系数“C.”,可见其数值已由于 AL.的修改而改变。Press again the key of “Func Selection” to display demarcation factor “C.”, and it is applicable to find out that the value has been changed alongside with the amendment ofAL.

l        重复一至二次标定以检验标定的正确性。标定结束后,应立即记录此时的标定系数“C.”数值并保存。随之退出标定修改状态。Repeat once again or twice again the demarcation, so as to verify the correctness of the demarcation. When the demarcation is accomplished, it is a must to record at once the value of this demarcation factor of “C.” and keep it well. Then, exit from the demarcation amendment status.

l        标定系数“C.”可以在更换机箱而来不及再标定时应急使用。新更换上的控制仪(包括单独更换的主机板)必须将其皮重值(Pc.)通信地址(Add.)以及标定系数(C.)修改成与原来的机箱(或主机板)完全相同后才能在更换后正常工作。更换后应及早重新去皮、标定以提高精度。The demarcation factor “C.” can be temporary used when the machine cabin is changed and just unable to perform re-demarcation in time. The newly exchanged control instrument (independently changed main board included) must have its value of tare weight (Pc.), communication address (Add.), and demarcation factor (C.) modified into relevant values respective to the original machine cabin (or main board), can then perform properly. It is needed to perform operations of tare-off, demarcation as early as possible so as to keep up precision.

6.4 小金棋牌 日常工作的操作方法和步骤:Operation method and procedures for daily work

6.4.1  “手控”运行(定速运行):Run at “Manual” mode (running at set speed):

l        接通电源开机;Energize and start the machine;

l        按“手/自”键至“手动”灯亮;Press key “Man/Auto” up to indicator “Manual” lit up;

l        设置电机转速(SPP.范围为100~1450 );Setting for motor speed (SPP. Ranging 100~1450);

l        按“启动”键,系统开始运行: 微机控制电机按设定转速恒速转动,调速秤给料并进行计量。Press key “Start”, and the system starts running: The microcomputer shall control motor running at set constant speed, and the timing weigher starts feeding and performing measurement.

小金棋牌 l        按“停止”键, 可随时停止运行。Press key “Stop”, applicable to stop running at any time.

6.4.2  本地“自动”运行(定量运行):Run at local “Auto” mode (rationed running):

l        开机,接通电源;Start the machine, energize;

l        按“手/自”键,使“自动”灯亮;Press key  “Man/Auto” up to indicator “Auto” lit up;

l        设置予定流量(Yd);Setting up pre-set runoff (Yd.);

l        按“启动”键,系统开始运行: 微机控制调速电机的转速,调速转动以达到按设定流量定量给料。Press key “Start”, and the system starts running: the microcomputer shall control the timing motor for feeding, so as to meet the set runoff.

l        按“停止”键, 可随时停止运行。Press key “Stop”, applicable to stop running at any time.

6.4.3  远程“远控”运行(定量运行):按“ICS-DT-6型控制仪与PLC控制协议”,详细见附录“ICS-DT-6型控制仪与PLC控制协议”。Running at remote “Remote Control” mode (rationed running): follow “ICS-DT-6 control Instrument & PLC Control Protocol”, confer appendix “ICS-DT-6 control Instrument & PLC Control Protocol” for detail.

 

6.5  故障报警Alarm for Failure

l        变频器出现故障时,控制仪将闪烁显示“Err.  SP1”,表示变频器出现故障。此时,将会自动停机、蜂鸣器断续鸣响、按键失去作用。一定要检查工况,找出原因后才能复位控制仪(按住“停止”键2秒钟或电源开关一次),重新进入正常使用 When FC encounters with failure, the control instrument shall blink “Err.  SP1”, and at this occasion, the machine shall stop automatically, buzzer shall beep interruptedly and the keys shall lose respective functions. It is then a must to check the working conditions, and only when cause of the failure is shot off can then reset the control instrument (Pres key “Stop” for 2 seconds or power switch once), to re-enter the normal operation.

l        在自控运行状态下,微机系统失控之后将闪烁显示“Err.  LL”,表示流量错误(失控)。此时,将会自动停机、蜂鸣器断续鸣响、按键失去作用。一定要检查工况,找出原因后才能复位缓解,重新进入正常使用。Under the status of Auto running, when the microcomputer system is out of control, the prompt “Err.  LL小金棋牌” shall blink, which hints error in runoff (runoff out of control). At this occasion, the machine shall stop automatically, buzzer shall beep interruptedly and the keys shall lose respective functions. Then it is a must to check the working conditions, and only when cause of the failure is shot off can then reset and relief, and then re-enter the normal operation.

l        在手控运行状态下,无流量失控故障报警功能。 When run under Manual mode, there is no alarm function of runoff out of control failure.

6.6             维护Maintenance

6.6.1     电气维护Electrical Maintenance

l        保持机房及控制仪清洁,非岗位人员不得随意操作。Keep lean the machine room and control instrument, non-appointed personnel is forbidden to operate at free will.

小金棋牌 l        秤体若经过调整或更换传感器,必须重新进行去皮、标定。平时使用时,应每周、至少每月去皮标定一次,以保持系统精度。In case the weigher body changes its transducer or just after adjustment, it is a must to perform operations of tare-off and demarcation again. For general use, perform operations of tare-off and demarcation once a week or at least once a month, so as to maintain the system precision.

6.6.2小金棋牌  机械维护Mechanical maintenance

l        保持秤体、十字簧片及负荷传感器清洁,无灰、无积料。尤其要日常小心清除簧片及传感器部分积灰积料。Keep clean the weigher body, robin reed and load transducer and free from material or ash sediments。 Especially take care of the robin reed and the transducer part free from dust or material sediments。

l        长期停机或维修时必须顶起负荷传感器保护装置,使传感器免受过大外力的冲击而降低精度或损坏。In case of stop the machine for a long period, it is a must to jack up the protection device of respective transducers, lest super exterior impulsion damaging the transducers or deducting the respective sensitivity of the transducers.

l        按减速机常规要求定时添加、更换机油。Follow normal requirements for oiling the decelerator periodically.

6.7小金棋牌  存放 Keeping

    控制仪应存放于温度0~40℃,相对湿度<80%的环境下,不得重压。室内应不含腐蚀性气体和有害杂质,应不受强烈力机械波冲击,无强磁场作用。存放期不宜超过6个月,存放期内应经常通电。The control instrument shall be kept under the environment of 0~40℃, RH<80%, and free from heavy pressure. The room where the instrument is kept shall be free of corrosive gases or hazardous sundries, free from strong mechanical impulsion or strong magnetic field. The keeping period shall not be longer than 6 months, and mention to energize now and then during the keeping period.

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