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皮带秤称重仪表ICS-DT-6说明书(二)

来源:申克皮带秤 日期:2017-02-22 19:24:23 点击:440 属于:行业新闻

5.  安装和调整Installation & Adjustment

5.1  控制仪(柜)安装Installation of the Control Instrument (Chest)

小金棋牌 l        控制仪(柜)须安装于专用机房内,安装、调试、标定应由熟悉设备的专门技术人员参与或在其指导下进行。

The Control Instrument (Chest) shall be installed inner special instrument cabin, and the installation, debugging, and demarcating shall be performed with participation of or under the instruction of professionals who are familiar with the equipment。

l    机房工作环境应满足说明书所规定的正常工作环境条件。

The working conditions inner instrument cabin shall meet the requirements of normal working conditions carried in the manual.

l    控制机箱、机柜的接地端应可靠接地。机房内应备有供微机单独专用的地线(必须与动力零线分开)。接地电阻不得大于5欧姆。如采用变频控制时,变频器的地、电机的地应相联(推荐采用4芯电缆)。

小金棋牌 The earthing terminals of control chest and control box shall be reliably grounded. The instrument cabin shall have special earthing cable for the microcomputer (it must separate from the neutral of the power). The earthing resistance shall be no more than 5-ohm. In case FC control is adopted, the “ground” of frequency converter and the “ground” of motor shall be connected (It is recommended to use 4-core cable).

l        现场布线时,强电线与弱电线必须走不同的电缆沟,避免干扰。

For site wiring, power cables and signal cables shall go from independent ditches accordingly, lest and disturbances。

 

5.2  机械安装 Mechanical installation

l     调速秤必须固定安装在稳定可靠的基座上。

The timing weigher must be fixed on stable and reliable foundation。

l     负荷传感器安装: 将传感器放在底座上,使传感器受力点与称量架上的传力压头螺钉对准,然后固定。传感器信号线直接接到控制仪机箱后面板插座上。传感器信号线用屏蔽电缆,中间接头(包括屏蔽层)必须妥善焊接并加绝缘外套。

Installation of load transducer: Lay the transducer onto the base, let alignment the force-bearing points of the transducer to the pressure transmission screw heads of the weighing frame, and fix then。 The signal cable from the transducer shall directly connect to the receptacle of the rear panel of the chest。 The transducer cable shall be shielded cable, in case any intermediate conjunction (shield layer included), solder carefully and conduit well。

l        传感器信号线必须用屏蔽电缆,测速信号线尽量用屏蔽电缆,均由用户按照现场实际长度自备(或代购)。

Only shielded cable can be applied for transducer signal transmission, and use as possible as you can for the timing detection cable, all these cables shall be prepared by the customer (or to but on user’s behalf) according to the practical length。

5.3  系统调整 System adjustment

l     按照电气原理图要求连接电缆。

Wiring following requirements carried in the electric principle。

l      检查秤体各部分,确认安装妥当后才能连通电源试验运转。

Inspect and check each part of the weigher body, when confirmed OK, can then energize for transmission.

l      调整传感器预压力:传感器预压力一般为其量程的10~25%,可根据实际流量大小确定。调整好后紧固全部紧固件,保证机械稳定。

Adjust the pre-pressure of the transducer: the value of pre-pressure is generally 10~25% of the full scale range, and it is applicable to adjust according to practical runoff.

5.4 去皮和标定:系统安装调试后必须进行去皮和标定,在使用过程中也应定期进行去皮和标定,以保证系统的计量精度。

Tare-off and demarcation: When the system is installed and adjusted, it is a must to carry out the operations of tare-off and demarcation, and it is also needed to carry out periodically the operations of tare-off and demarcation。

 

6使用和维护Operation & Maintenance

6.1  控制面板简介(参见控制仪面板示意图)Overview of control panel (confer sketch of instrument panel)

    控制仪面板示意图:Sketch of Control Instrument Panel:

 

 


图中文字对照:

称重控制仪Weighing Controller        控制 Ctrl    手动Manual    自动Auto    远控Remote    运行Run    停止Stop    去皮Tare    整定Demarcation     手/自Man/Auto    运行Run    停止Stop    退出Exit    显示Display    功能Func    确认Enter    

 

6.1.1  前面板Front panel

l        面板下方16位数码控制“显示窗”,可显示0.0000~9999999.9999吨总累计产量。The 16-digit total accumulated amount “window” at the lower part of the front panel is applicable to display 0.0000~9999999.9999 tons of grand total accumulated production.

l        面板上方7位数码控制“显示窗”。“显示窗”左面一位数码管显示“提示符”。The7-digit controlled “window” at the upper part of the panel: the left 1-digit of the “window” displays “prompt”.

l        控制仪通过面板指示灯及控制“显示窗”可显示系统的各种信息。当控制仪显示窗显示各种不同的内容时,不影响系统的正常运行。The control instrument displays various information of the system via indicators and control “window” on the panel. When the “window” of the control instrument displays various information contents, it does not work on the normal running of the system.

6.1.2  面板指示灯Indicators on the panel

l        “手动”灯:按“手/自”键,选择“手动”工作方式时,“手动”灯亮。 “Manual” indicator: press key of “Man/Auto”, when “Manual” mode selected, the “Manual” indicator lit up.

l        “自动”灯:按“手/自”键,选择“自动”工作方式时,“自动”灯亮。“Auto” indicator: press key of “Man/Auto”, when “Auto” mode selected, the “Auto” indicator lit up.

l        “远控”灯:按“手/自”键,选择“远控”工作方式时,“远控”灯亮。“Remote” indicator: press key of “Remote”, when “Remote” mode selected, the “Remote” indicator lit up.

l        “运行”灯:微机系统进入正常运行工作状态时,“运行”灯亮。“Run” indicator: press key of “Run”, when the system goes into normal working status, the “Run” indicator lit up。

l        “停止”灯:按“停止”键,或因去皮结束、故障停机、复位等操作进入停止状态时,“停止”灯亮。“Stop” indicator: press key of “Stop”, or because of tare-off accomplished, or down of failure, or operation of “Reset” yields to stop, the “Stop” indicator lit up.

l        “整定”灯:系统启动后,若微机处于自动寻优控制参数状态,则“整定”灯亮。在整定状态,流量值可能短时间波动较大,是正常的现象。“Demarcation” indicator: when the system started, in case the microcomputer is at the status of automatic period for seeking optimized parameters, then the “Demarcation” indicator lit up.

l        “去皮”灯:系统进人去皮状态时,“去皮”灯亮。“Tare-off” indicator: when the system goes into the tare-off status, the “Tare-off” indicator lit up。

6.1.3   面板键盘 Panel keypad

l        “手/自”键:按此键时,相应的“手动” 、“远控”或“自动”灯亮。Key of Man/Auto: when this key is pressed, the relevant indicators of “Manual” and “Remote” or “Auto” lit up。

u“手动”:由键盘设置电机的转速值,只闭环控制电机转速。“Manual”: Setting value for motor speed through keypad, for closed circuit motor speed control only。

u“自动”:由键盘设置物料的预定流量值,实现定量给料。“Auto”: Setting value for pre-rationed runoff via keypad, so as to actualize rationed feeding。

u “远控”:由远程(PLC)设定预定流量值(4—20mA),实现定量给料。”Remote”: Set pre-set value (4—20mA) of runoff via PLC, so as to actualize rationed feeding。

l         “启动”键:按下此键,系统启动运行,所有受控电动机运转,“运   行”灯或“整定”灯亮。Key of “Start”: Press this key to start the system, and all the motors under control shall run, and the indicator of “Run” or “Demarcation” lit up.

l        “停止”键:按下此键,系统停止运行,所有受控电动机停止转动,“停止”灯亮。另外,若按住“停止”键2秒钟,可使控制仪复位,控制仪在故障报警排除后,必须复位才能恢复工作Key of “Stop”: When this key is pressed, the system shall stop running, and all motors under control shall stop running, and indicator “Stop” lit up. Furthermore, in case press key “stop” for 2 seconds, it is then applicable to reset the control instrument.; after the failure alarm is shot, only when the instrument is reset, can then the instrument return to work.

l        “D”键:增键。设数时使所设数增大。按住不放,可快速连增。Key of “D”, gain。 When setting numbers, press it to increase the number。 Press this key stably to let a quick gain continuously。

l        “Ñ”键:减键。设数时使所设数减小。按住不放,可快速连减。Key of “Ñ”, deduction. When setting numbers, press it to deduct the number. Press this key stably to let a quick deduction continuously.

l        “确认”键:此键与“功能”键复合使用,使之对所设定的参数或功能予以确认。Key of “Enter”, use together with “Func” to confirm the set parameter。

l          “退出”键:此键与“显示”或“功能选择”键复合使用,使之由二级菜单回到一级菜单, 并使“Fun...”数值改为随机数。按“退出”键亦可使“去皮”或“清累计产量”操作无效。Key of “Exit”, use together with “Display” or “Func Selection” to let Class II menu return to Class I menu, and let the number value of “Fun…” to be altered into random number. Press key “Exit” is also to let invalid the operation of “Tare-off” or “delete Accumulated Production”.

l         “显示”键和“功能”键:Key of “Display” and Key of “Func”

控制仪各项参数的显示和设置以及各项操作功能,分成一级菜单和二级菜单,可以分别用“显示”键和“功能”键来循环显示。The display and setting of each parameter of the control instrument are performed through Class I and Class II Menus respectively by recycling pressing key “Display” and “Func”。

6.1.3       一级和二级菜单的提示符、内容、功能和从属关系,分列于下面表格:The prompt, contents, functions and relationship of Class I and Class II Menus are listed respectively in the following tables:

6.1.4       显示一级菜单/显示二级菜单一级和二级菜单的提示符、内容、功能和从属关系,分列于下面表格:Display Class I Menu/ Display Class II Menu, and relevant prompt, contents, functions and respective relationship are listed respectively in the following tables accordingly:

6.1.5      

显示一级菜单/显示二级菜单Display Class I/ Class II Menu

 

提示符Prompt

显示内容 Content of Display

显示范围及单位Display Range & Unit

一级○/二级

Class I ○/ Class II◎

LL

实际流量 Actual runoff

(t/h)

○/◎

AL

累计产量Accumulated production

(t)

○/◎

Pc

    Tare Weight

(kg)

PN

    Gross Weight

(kg)

○/◎

SCL

控制输出值Controllable  Output Value

01450

○/◎

SPP

电机转速值(调速秤) Motor rotation value (Timing weigher)

01450(/r.p.m.)

○/◎

小金棋牌  

 

 

 

 

功能一级菜单/功能二级菜单Function Class I/ Class II Menu

提示符Prompt

功能(的参数用户不要改变) Function (User shall not alter parameter with ★)

设数范围及单位Setting range & Unit

一级○/二级◎Class I ○/ Class II◎

Yd

预定流量 Pre-set runoff

0~额定流量0Rated runoff(t/h)

○/◎

SPP。(调速秤Timing Weigher)

预定电机速度Preset motor speed

(仅在手动状态下使用Only used under Manual mode)

1001450(/r.p.m.)

○/◎

Out.(垣速秤Weigher of Constant Speed

控制输出设定Setting for output control(仅在手动状态下使用Only used under Manual mode)

1001500

○/◎

CLr...AL

清产量操作,必须确认两次Clear off production operation, must press twice “Enter”

退出键可退出“Exit” for quit

○/◎

qb...

去皮操作,只须确认一次For tare-off operation, just press enter“ once”

退出键可退出“Exit” for quit

○/◎

Fun...

功能(密码)设定, 进入二级菜单Setting function (code), enter Class II Menu

退出键回一级 Key “Exit” to quit current Class

AL

标定后用理论产量值修改Amend with theoretic value of production after demarcation

LC.<500吨时小于3t有效(LCC.=0)

LC.>500吨时小于30t有效(LCC.=1)

Valid when (LCC.=0)

LC。>500 ton and <30t(LCC.=1)

C

标定系数Demarcation factor

0.132有效Valid

Pc

皮重设定Tare weight setting

(kg)

Add

通讯地址设定★Communication address setting★

032

t1

去皮空转时间 Idle time when  tare-off

0900(秒second

t2

去皮时间 Tare-off time

01800(秒second

LC

秤的额定流量★ Rated runoff of the weigher★

0.2500.0(t/h)

/or 5005000(t/h)

Lc

传感器的额定值★Rated value of transducer★

12000(kg)

Pd.

PID调节参数★PID adjustment parameter

0.12。0

PEr.

累计量脉冲★Pulses of accumulated amount★

0.110(吨/脉冲ton/pulse

P2L.

对应瞬时流量4mA输出的PWM

02000

P2H.

对应瞬时流量20mA输出的PWM★Value of PWN corresponding to instantaneous runoff output of 20mA★

04000

Pun.

电机每转输出脉冲数★Pulse number per rotation of motor★

0200

Pcu.

速度类型(0-脉冲,1-电压★ Speed type (0-pulse, 1-voltage) ★

01

Cun

皮带秤类型★Type of tape weigher★

0~6

P1。

控制输出的起始值★The initial value of control output★

04000

LCC.

量程扩展★Range extension★

0~1

CON.

通讯波特率(120024004800,9600,14400, 19200, 28800, 38400★Baud rate120024004800, 9600,14400, 19200, 28800, 38400

07

AS

远控IO/远控通讯控制选择(0/1) Remote IO/ Remote communication selection (0/1)

01

t.

时间(时。.秒)Time (hour, minute, second)

 

d。

日期(年.。日)Date (year, month, day)

 

小金棋牌  

 6.1.5  几点说明Notes:

l        一级菜单供常规操作时使用。对于正常操作,一级菜单已经提供了足够的参数和功能,如显示流量(LL)、产量(AL)、毛重(PN);设定流量(Yd)、转速(SPP.), 清产量(CLr...AL)、去皮(qb...)等。在一级菜单的范围内,界面简单、操作步骤少、直观方便,比较适合一般岗位人员使用。Class I menu is used for normal operation. For normal operation, Class I menu has offered sufficient parameters and functions, such as showing runoff (LL), production (AL), gross weight (PN); setting runoff (YD.), rotation speed (SPP), clear off production (CLr...AL), tare-off (qb...) and etc. The interface within the scope of Class I menu is simple and operation procedures are few, self-explanative and convenient, so it is better applicable for general operators.

l        二级菜单提供给技术人员使用。二级菜单的参数和功能更多(同时包含了一级菜单的全部内容),而增加部分并不是日常操作所需要了解和执行的,如:控制输出值(SCL)、电机转速值(SPP),标定系数修改(AL/C)、设定皮重(Pc)、设定地址(Add)等。同时,二级菜单增加部分的参数(尤其是带★的参数)一旦设置错误,将造成误差增大甚至系统无法正常工作。因此,为了方便和避免出错,常规操作时没有必要进入二级菜单。Class II menu is intended for the technicians. There are more functions and parameters contained in Class II menu (full contents of Class I menu included as well), while the enhanced parts are not intended to be understood and actualized for daily operation, such as value of the value of controllable output (SCL), value of motor rotation speed (SPP), demarcating factor amendment (AL/C), setting tare weight (Pc), setting address (Add), and etc. At the same time, some parameters enhanced in Class II menu (especially parameters with★), once set wrong, it shall yields to bigger tolerance or even keep system away from normal operation. Therefore, for the reason of convenience and lest error, there is no need for entering Class II menu for the normal operation.

6.2 小金棋牌 参数的设置Setting of parameters

6.2.1  “预定流量”设置:(例如,要求设置预定流量为10t/h) Setting of “Pre-Set Runoff”: (such as required to set 10t/h for the pre-set runoff)

l        按“功能”键,使显示“Yd.  XX.XX”;Press key of “Func”, to display “Yd.  XX.XX”;

l        按面板右侧的“D”键或“Ñ”键使显示窗显示的数字XX.XX变为所需设定的数字 10.00(t/h);Press key “D” or “Ñ” at the right side of the panel to display the number XX.XX displayed in the “window” altered into needed 10.00(t/h);

l        再按“确认”键,此时预定流量“Yd.”设置完成。Press then key “Enter”, and at this time, the pre-set runoff “Yd.小金棋牌” is then accomplished.

6.2.2小金棋牌  调速秤电机转速设置(仅在“手动”状态下允许进入):Setting motor speed for the timing weigher (only allowed entering under “Manual” mode):

l        按“功能”键,使显示“SPP.”;Press “Func” key to display “SPP.”;

l        按面板左侧的“D”键或“Ñ”键,使显示窗显示所需设置的速度值(100~1450);Press key “D” or “Ñ” at left side of the panel, let the speed value  (100~1450) displayed in the “window”;

l        再按“确认”键,电机转速设置完毕。Press again the key of “Enter”, and the motor speed setting is accomplished。

6.2.3  皮重设置(功能二级菜单,仅在“停止”状态允许进入):Tare weight setting (Function menu Class II, only allowed entering under “Stop” status):

l        按“功能”键,进入二级菜单, 使显示“Pc”;Press key of “Func”, enter Class II menu, let display “Pc”;

l        按面板右侧的“D”、“Ñ”键至需设置的皮重值(原记录在案),再按“确认”键确认。Press key “D” or “Ñ” to needed tare weight value (originally filed), and press again “Enter” for confirmation.

(未完,待续)

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